how to build a waterproof aluminum box

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Now we need to figure out the measurement of the body that fits around the sides. Because we haven't done anything very precisely, we need to measure the width of the sides in order to make the rest of the box's body. Aluminum dry boxes for rafting, car camping, RVs, or anything else! Clecos are comparatively more expensive: anywhere from $0.75 to $1.00 each. If not, you'll have to redo the measurements for the lid. Tell us what steps you have already taken to resolve the issue. The sides will be 3" x 3", but we add 1/2" tabs on three sides. Run a line down each of the long edges, 1/4" away from the edge. Share it with us! After we process your refund, the time it takes to show in your account depends on the payment method. In all return situations, the customer must provide the tracking number. The double seal system with it's flat lid lip adds to the structural integrity of these boxes. Outlet hole: Holes can be opened on the box as customers requirements, and installing cable gland can bring with better waterproof performance. As with the procedure before, draw a line 1/4" from the edge of the lid, use the punch to make three dimples, drill with the 3/32" bit, attach the lid to the hinge with locking pliers, match drill with the #40 bit, cleco,take apart, deburr, cleco together again, and rivet. These tools have a bottom blade and a top blade. All rights reserved. Onetouch extruded Mad Cow raft frames are constructed with aluminum pipe and diamond plate. This will deburr the holes. We custom build boxes and panniers for any use you can imagine. For any issues, please contact us and follow our warranty process: Provide your order number and the product code (SKU number). During delivery, please make sure the package is in good condition (no sign of being opened) and confirm the contents before signing the package. These are your bend lines. Deburr. We're not going to touch upon bend radii or bend allowances, but these are important subjects if you want to get into anything more precise. Inside: there are installation holes in the base for circuit board or din rail. If the product is returned more than one month after the receipt, or if the product is returned for customer reasons (including non-satisfaction, wrong size, change of mind), the customer is responsible for the shipping fee. aluminum waterproof storage box dry Yes, you can walk and jump on them without a problem. Here I'm using 6061-T6 aluminum. Do the same for the other side. This involves putting the box together, drilling one hole through both pieces, fixing the two pieces through the hole with a cleco fastener, drilling the next hole, and so on until the whole box is held together with cleco fasteners. We also have dry box pads, lid organizers, and t-shirts. So, mark out two 4" x 3 1/2" sections of sheet metal, and cut it in the metal shear. Clip off a tiny bit of each corner. If the customer has returned the package without prior authorization (RMA Form), sends to the wrong address, returns an incorrect item, or submits an empty package, AITE reserves the right to refuse any compensation. Our dry boxes are all built with a double water proof seal. Lazada, Browse Alphabetically: Application: Suitable for indoor and outdoor electric, communication, fire fighting apparatus, iron and steel smelting, petrochemical industry, electron, power system, railway, building, mine, air and sea port,hotel,ship,works,waste water treatment equipment, environmental equipment and so on.

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File all the edges so that when you rub your finger on them, you don't feel any sharp points. The result should fit together as shown. It doesn't take much. Measure the dimensions of the opening box. You'll want to get a 12" x 12" sheet at least. Use the box brake to bend the tabs 90 degrees. To do this, we need to take into account bend allowance. Do the same for the height of the side pieces, that is, across one tab. Please contact us for Return Material Authorization within 7 days of the order being received. Now use the box brake to bend at the lines into a U-shape. Please contact us for Return Material Authorization within 30 days of the order being received. * All of our aluminum comes from the USA. *. (anyone help here? Tmall Taobao World If there are quality problems in some categories of products, you can get a refund or exchange up to 180 days. The flat seal is the secondary seal and which adds to the over all dryness of FrontierPlay's dry box system. Address: Paidong Industrial Zone Qiligang,Yueqing City,Zhejiang province,China. Match-drill with the #40 bit, cleco, take apart, deburr, cleco together again, and rivet. The following section describes the processing time required upon receiving your returned item. If it works for you, great, if not, you can cut another sheet and try again with a different allowance. We will confirm whether you need to return the item and to which address you may return it to. Please send us a clear picture of the outer packaging, all shipping labels visible, and (if applicable) the item received. Returned items without Return Merchandise Authorization (RMA) will not be accepted. Material characteristics: Impact,heat, low temperature and chemical resistance, excellent electrical performance and surface gloss, etc. mobile phone: +86-13305878005 E-Mail: sale@at-ele.com, 2022 at-ele Dimple the rivet marks, and drill with a 3/32" bit. You will probably want to use a vertical bandsaw for this. Use a larger drill bit, and gently twirl it in each hole once or twice, not pressing hard. The diagram shows what happens when you bend a piece of sheet metal. Let's call this measurement W. About the best we can do is measure this to the nearest 1/32". Now remove all the clecos, and use the large drill bit to deburr each side of all of the holes by gently twirling it once or twice in each hole. If you have any after-sales issues, please contact us directly for a solution according to your case. Please also state your full order number and product code (SKU number). In the image, I've actually waited to rivet the hinge to the box, and did all six rivets at once. So what we need is a piece of metal that is 2 x H, plus W, plus 2 x bend allowance, whatever that is. For Repair, the duration depends on item and manufacturer's spare parts inventory. You can build it to get a feel for working with various sheet metal tools: metal shears, box brakes, pop-rivets, and so on. Attach the hinge on the inside with locking pliers, making sure that the hinge is straight with respect to the edge! It is easier to cut off a 4" x 12" strip (if you have a 12" x 12" sheet) first, then cut two 3 1/2" pieces from that strip. If we have shipped the wrong item, we will either refund you in full or dispatch an alternative item (if applicable and available). Our boxes are built to be in the outdoors where they can be used and abused. When? We will make the box out of 0.032" (1/32") aluminum sheet metal. 33010002000092 ), Reply - | Suppliers - Use the shear to cut at that third line. Note that we added 1/32" bend allowance wherever there is going to be a 1/4" tab, which is why one dimension is 4" + 2 x 1/4" + 2 x 1/32", and the other is W + 1/4" + 1/32". Intellectual Property Protection Privacy Policy Note: Due to its nature and intended use, clothing, shoes, bracelets, decorations, phone and tablet accessories, household gadgets, home decorations, RC toys, home textiles, and other similar items are not included in this warranty period. Using nuts and bolts with a thick, heavy duty washer designed just for our dry boxes we are able to create a system where the dry box stays dry over time. Next, we're going to match-drill the holes. You can try it now, before you rivet the lid to the hinge, to see if it will work. You will also need: * Left and right sheet metal shears * A spring-loaded punch * Cleco pliers and at least 18 cleco fasteners, 3/32" diameter * At least 24 steel pop rivets, 3/32" diameter, 0.225" length (for a grip range of 0.032 - 0.125" and a hole size of 0.097" - 0.100") * An air-powered or manual pop riveter * A thin permanent marker * A small file * A square with ruler * A metal shear * A box brake Not shown: * Two long-nose locking pliers * At least a 2 3/4" length of 1" wide aluminum hinge, without holes * A drill * A 3/32" drill bit * A 1/8" drill bit * A #40 drill bit * A drill bit somewhat larger than 1/8", it doesn't matter as long as it's larger. Our IGBC certified bear boxes also feature lockable latches. As before, make dimples at the intersections, drill with a 1/8" bit, snip out the corners, file the edges, and bend the tabs. With superior craftsmanship and showroom aesthetics, this is the last dry box you will ever buy. Missing item(s), wrong item(s) or incorrect package sent. Use the template to mark rivet holes in each section along the long lines, so that the middle mark on the template is at the middle of each section. NoticeFree shipping, Door to Door with fast delivery.. Terms of Use The vertical rubber gasket is the primary seal with a heavy duty gasket that seals when the lid is closed. This allows us to identify and verify the issue(s). Let's call this measurement H, also to the nearest 1/32". For refunds, the processing time for us to proceed with the refund will be between 3-6 business days upon receiving your returned item. https://www.instructables.com/id/Easy-to-make-bending-press-brake-with-seat-belt-hi/. B2-20120091-4. Where the lines intersect, use the spring-loaded metal punch to put dimples in the metal. Next, bend each tab, making sure that the nose of the brake is right up against the bend line. Mad Cow aluminum dry boxes are water resistant and built to last. Did you make this project? For other product details please contact us or reference other warranties. Cut a length of hinge so that it will fit inside the box between the tabs of the two sides. | Our dry boxes are built with nuts and bolts rather than rivets. Now it's just a matter of replacing each cleco, one by one, with a rivet. First, use the locking pliers to hold down one of the sides in place. Maybe attach a handle to the lid. $32,482 has been donated to a Clean Water program thanks to your purchases. 1688.com Provide the item code indicated on the outer packaging. I've seen people use screws with wingnuts in place of clecos. Put a cleco fastener through the hole to hold the pieces in place, and work your way outwards, drilling each hole and fastening with a cleco. Again, start from the middle and work your way out. 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how to build a waterproof aluminum box