For example, exposure to silica dust can lead to silicosis, chronic bronchitis and, in the worst cases, lung cancer. These sorts of requirements are things that you have to verify with OSHA and other applicable certifying bodies, which OSHA can help you in determining important agencies to be involved. This is especially true in down-market blast cabinets that are fabricated with rivets or screws, and do not weld the seams, creating gaps where the abrasive media can escape. The higher the volume of dust you are creating, the higher the CFM your dust collector should be. Dangers from metal dusts include respiratory harm, neurological damage and even cancer. A.C.T. One of the most critical aspects of sandblast rooms is ventilation of dust. 2022 Raptor Blasting Systems. In addition to what you are blasting off the design of the blast room will matter as well. Built for heavy-duty use, our media blasting equipment and bead blasting accessories are manufactured in the USA, using the highest standards. 
From a single spray gun to fully automated systems. Senturion Modular Dust Collector ONE TOUGH DUST COLLECTOR. 
Sand, steel shot or grit, glass bead or crushed glass, aluminum oxide and coal slag. Dust Collectors systems come standard with the high-efficiency Nano-Elite cartridge filters and carry a MERV 15 rating (best in the industry), removing 99.9% of the particulate from the air stream. Minimum Efficiency Reporting Value (MERV) ratings help show how efficient a filter is. RoboVent also understands the regulatory environment and what it takes to comply with each standard. This will be something that you can verify with a blast room company like us to see if a higher CFM dust collector will or will not make sense. Does Your Water Source Affect the Wet Blast Process. This dust is being kicked up into the air inside the blast chamber. The fine particulates produced from using these media are a serious health risk if worker exposure is not controlled. The higher CFM will allow you to remove dust more effectively and allow you to have better visibility in your blast area. For medium to large blast cabinets, or for heavy duty use blast cabinets, a cartridge style dust collector is recommended. It is for this reason that you should use a dust collector that is appropriately sized for the cabinet. A high strength composite of cellulose and polyester fibers is often selected in order to withstand the rigors of the application. If an operator is unaware of the kinds of dusts produced in a blast room, third-party services are available to test air quality and provide a complete breakdown of what is in the air. Bag filters are most effective when the particulate is larger and the loading is extreme. Except as otherwise described below, if you are not satisfied for any reason products may be returned within 30 days of shipment for a full credit or exchange (if the product is undamaged). Dust Collectors understands you need the right abrasive dust collection system in place to handle your filtration and meet your current application and long-term needs. Fabric bags typically have a longer service lifecycle than cartridge filters and can handle a more demanding application with heavier dust, such as wood and grain dust. Blast rooms are an ideal situation for dust collection, and RoboVents engineers understand exactly what is needed for a given space and application. Lead paint can also cause problems in blast rooms. They offer powerful, efficient blowers and advanced controls. Ideally, a dust collector will provide 6 to 8 air changes per minute. The blast room is already a contained environment, so it is a rich opportunity to ensure clean air, healthy workers and a facility that meets regulations. In facilities where there is a high volume of blasting work being done, an abrasive reclaim system is a good addition to your blast cabinet setup. A higher MERV filter rating of 12-16 would be recommended for commercial buildings and industrial needs. There are requirements for the air speed in blast rooms. For small to medium sized blast cabinets, a bag-filter dust collector should be adequate. If you are removing coatings that contain chromates, you may need HEPA cartridge filters. When in doubt, select the most powerful dust collector available for your needs. Selecting the right sized dust collector will depends on several factors, including: the CFM of the blast gun, how much you use your blast cabinet, the size and volume of the blast cabinet, the type of surfaces you are blasting, the type of blast media you are using, the typical humidity of your shop, and the floor plan of your facility. We offer on site service in Ohio, West Virginia, and Pennsylvania3601 Library RdPittsburghPA15234. 810 West Front Street The higher the CFM, the better the efficiency, or the larger the cabinet capacity. Reverse pulse cleaning of the vertical cartridges allows for continuous operation as well as a long filter life. Not all products qualify for free shipping. Just enter your email and will send the coupon code to your email. As a subscriber you will receive the following perks: - Advanced notice of deals and promotions, - Helpful content on equipment use, selection, and more. The way you calculate the CFM need for a cross draft vs downdraft blast room is different and will require different ventilation speeds. Email: sales@mon-env.com, Gulf Coast 
Keep in mind that several factors go into choosing the right cabinet, air compressor, and dust collection systems. Lower-quality filters, in the 1-4 MERV range, are typically made of fiberglass. If there is any risk of your dust being explosive, which is an issue for a variety of blast applications you can require special requirements to the design of your dust collection system including explosion relief panels in the duct and in the blast collector itself. Abrasive grit blasting, also known as sandblasting, is the process of propelling a grit of sand-sized particles with compressed air against a surface to remove excess or unwanted materials. This type of filter consists of cylindrical bags (or tubes) made of fabric. For operations where sparks may be present, a flame retardant coating can be applied to the filter. Proper dust ventilation ensures you remain safe, meet pertinent safety standards likeOSHA requirements, and provides a visible area to blast in making it easier for your blast operator to be able to blast effectively. Process & Equipment Assessment/Evaluations, Michigan HQ Without a sandblasting dust collection system, capturing dust from blasting applications such as surface preparation prior to coating, painting or bonding, can be a challenge. The lighter, used media is filtered out through the dust collector. Using the right filter matters, and the first step in determining which type of filter media you should be using comes down to the application youre using it for. These standards limit how much of a substance a worker can be exposed to in an 8-hour shift. Check out this case study to learn how we provided a Minnesota company that specializes in the redesign and remanufacture of power transformers with a sandblasting dust collector for its blasting booth. All Rights Reserved. DCF22711 Nano-Elite Flame Retardant Filter, Minimum Efficiency Reporting Value (MERV) ratings. Understanding the substrate being blasted is important for protecting workers, as well. Fax: 734-242-5275 Engineered for the industrial market, and anyone who desires a long-lasting, high-quality blasting cabinet. Cartridge style dust collectors are also necessary in specific environments where cross-contamination is a concern. Whether you need a simple, off-the-shelf dust collector for your blast room, or a full consultation regarding a complex situation, our engineers are ready for the challenge. TheOccupational Safety and Health Administration (OSHA)recently strengthened its standard for silica dust, so the need to meet tough regulations is more important than ever. Proper media selection is critical to ensuring a successful long term operation for any dust collection system. The unused, non-contaminated media is sent back through the blast gun, being reclaimed for further use. Heavier particles are deposited at the bottom of the canister housing, and the finer dust particles are filtered out. Cartridge filters operate efficiently down to .3 microns. Address: 5800 88th St Sacramento, CA 95828. Our proprietary filters can be chosen to match the situationcustomized to your blast media, substrates, coatings and so on. Choosing the right dust collector for your blast cabinet is about assessing your needs, and matching the right units for your workload. Silica, coal slag, nickel slag, garnet sand, steel shot and glass beads are all common blast media. Feel free to contact us, and we can point you in the right direction. An industrial grade blast cabinet has much different needs than a DIY blast cabinet or smaller, down-market blast cabinets. The configuration of the filters also affects their performance and life cycle. Home Blog Choosing a Dust Collector for Your Blast Cabinet. HEPA filters may also be necessary if the surfaces you are blasting contain certain chemical compounds. The grit blasting process typically yields large amounts of dust from the abrasive and product being blasted. Working with an under-powered dust collector can be frustrating, as it lowers your work efficiency. Raptor Blasting Systems designs and manufactures abrasive blast cabinets and sandblasting equipment for the commerical and industrial markets. We design, engineer and manufacture new industrial dust collectors to help you blast correctly, efficiently, on time and below budget. A reclaim system uses centrifugal force to separate broken-down abrasive media from heavier, unused media, which falls to the bottom. Monroe designed and installed a 6,000 CFM Cartridge Dust Collector to capture the exhaust from the sandblast and painting bay. If you need to filter very small particles, choose a cartridge style dust collector. These are just a few of the most common blasting abrasives used. OSHA maintains many regulatory standards for different metal dusts, for just this purpose. When you are blasting a surface in a contained unit, like a blast cabinet, two things are happening. No matter the kind of operation, RoboVent can ensure that your workers are protected and that your facility is compliant with regulations. If the resulting dust is not removed at a faster rate than it is being created, not only will visibility be diminished, but the resulting dust will escape from any crevices in the blast cabinet. One of the most important components of a blast cabinet setup is the dust collector. The dust you are creating is a critical factor that you must be aware of. Generally, the larger the blast cabinet, the more powerful your dust collector will need to be. In fact, citations could encourage new legal claims from workers. Returned items must be in the original packaging. OSHA has issued around 500 permissible exposure limits (PELs) for different substances. If you are using a smaller abrasive blast cabinet, use the right size motor for your dust collector. By recycling and reclaiming the media, it helps keep your media costs down. The characteristics of the air stream as well as the particulate to be collected need to be considered including: For an abrasive dust such as blast sand, strength of the media is of critical importance. Bag filter efficiencies are closer to five microns. This chartcontains a general overview of dust collector speeds that are commonly required depending on the blast media used, though ultimately you must ensure you verify a blast dust collector meets all pertinent safety standards. Toll-Free: 800-992-7707 Email: texas@mon-env.com, Southeast Many of these standards are for metal dusts and other substances found in blast rooms. We'll provide you all the details to get started. This article will cover factors that you should consider and a lot of the common safety guidelines that you need to follow when you are considering ventilation of a blast room. Filter efficiency is tested through six measured dust loads on particulate in the size range of .3 to 10 microns. Contact one of our industrial dust experts to gain the advantage against dust-generating processes and applications. Use left/right arrows to navigate the slideshow or swipe left/right if using a mobile device, Fluid Handling Accessories (Regulators, Agitators, Surge Suppressors), Sandblast Rooms & Sandblast Media Recovery Equipment, choosing a selection results in a full page refresh, press the space key then arrow keys to make a selection. Essentially the larger the face opening of a cross draft design blast room the bigger a dust collector while the larger the floor footprint of a downdraft blast room the larger the dust collector. COUNTLESS APPLICATIONS. Lets look at some of the things you should consider when choosing a dust filtration unit for your sandblasting cabinet. Our sandblasting cabinets are built for durability, even under heavy use. To initiate a return you can contact us via phone and we can coordinate the return with you. Raptor Blaster cabinets are built to improve productivity in facilities, shops, and garages where time is valuable. Second, pressurized air from the blast nozzle is being introduced into the blast cabinet. Houston, Texas If the dust contains certain harmful contaminants at certain levels you may require additional filtration, like a HEPA filter in order to be able to safely remove the contaminants from the dust collector exhaust air so that you can return the air to your facility. What everyone may not realize is the advantage of having an effective duct collection system to capture harmful dustsinhalation hazards that often contain dangerous and highly regulated substances. Our primary carriers include UPS and USPS and for large items a variety of freight carriers. Monroe, Michigan 48161 A.C.T. Please note for certain product categories particularly filters there is at times an additional charge for shipping. Since 1947 we have served as the experts on surface preparation and coating application equipment. Dust collectors remove the dust, dirt, and debris that is created during the blasting process. Atlanta, Georgia Choosing a Dust Collector for Your Blast Cabinet. When you use an under-powered dust collector, your sandblasting work becomes harder to do, and you create a mess to clean up later. The volume of dust that you think will be created will also be critical to consider. Units such as those in our Senturion Seriesare well suited for blast rooms. If you have questions, we can help you make a good choice. Most residential HVAC systems will use air filters with MERV ratings from 7-12. The dust you create will also effect if you have special requirements for your duct work that is used with your industrial dust collector. If the substrate is a metal, then an operation must work to control metal particulates that can become an inhalation hazard. The Raptor Blaster brand means solid construction, high performance, and consistent results over time. The dust collector pulls the dirty air into a canister, where it is run through a filter. hbspt.forms.create({region:"na1",portalId:"3819335",formId:"c475268e-aa96-4784-9420-a676d330b78f"}), Occupational Safety and Health Administration (OSHA), Replacement Filters for ACT Dust Collectors, Weld Fume Combustibility: An Investigation, Three Factors for Successful Industrial Dust Collector Installation, A Smelly Situation: Integrated Dust Collection and Odor Control. Without proper dust collection, your visibility is greatly reduced, and you cannot see what you are doing. RoboVent designs and manufactures dust collectors to the most exacting specifications. Choosing the right dust collector for your blast cabinet is crucial. Failure to meet OSHAs regulations is not an option. Depending on what you are blasting off and the media you use the ventilation of the blast room speed can vary. A vertical orientation is optimal to ensure that when collected dust is pulsed from the cartridges, it falls to the bottom of the collector and can be removed or recovered. A horizontal cartridge configuration is is inferior because pulsed dust falls onto the cartridges below which reduces filtration capability and requires additional maintenance for rotating cartridges. The dust you create will have an impact on whether you can safely reintroduce the ventilated blast room air back into your manufacturing facility. You should always coordinate with critical safety organizations like OSHA and work with a reputable blast room equipment company that can help you in ensuring your dust collection is properly designed for your blast room ventilation needs. This filter is very efficient for fine dust and lighter loading applications, such as welding, plasma, laser and other fume or smoke applications. Our systems have been installed in a wide range of abrasive blasting operations, including both wheel blast and air blast rooms. Understanding this breakdown will help an operator craft the perfect dust collection system. Bag filters can usually remove particles down to 50 microns, while cartridge filters can remove particles as small as 0.5 micron. Phone: 762-445-4054 All our Raptor Blaster products are proudly made in the USA. hbspt.cta._relativeUrls=true;hbspt.cta.load(4157348, 'e14ba891-9cf8-4ce8-af91-a8ecb1936cfb', {"useNewLoader":"true","region":"na1"}); What Is the Best Type of Filter Media for Blasting Applications? The cross draft blast room is calculated by taking the width and height of the room opening x the required speed in FPM while a downdraft blast room ventilation requirement is calculated by taking the width and length of the blast room x the required air speed in FPM. Citations can lead to serious fines. Ultimately by considering these important factors in sandblast room ventilation you can be better prepared that you are safely venting your blast room of dust. Email: southeast@mon-env.com, Clean Air & Clean Water Solutions for Your Plant, Automotive, Aerospace, and Machining/Automation, Process & Equipment Assessments/Evaluations, How a Dust Collector System Captures Exhaust from a Sandblasting Operation, Mist and Fume Collector for Zinc Strip Rolling Mill Upgrade, Five Benefits to Rebuilding an Existing Wet Air Scrubber, Cartridge Dust Collectors for Crystalline Silica Capture, Horizontal Clarifiers for Coal-Fired Plant Stormwater, Monroe Environmental Supports Welding Program for Local School, Monroe Environmental Family Night at the Mud Hens, Monroe Environmental Attends AISTech 2022, Industry Capabilities: Steel and Metal Production. Using the wrong filter type can result in an inefficient sandblasting dust collector. Phone: 734-242-7654 First, the corrosion, coating, dirt, or debris being blasted is disintegrating into small particles. Dust in the air can be harmful to employees and slows down production. A high production fabrication facility required needed to upgrade its dust capture system in order properly vent and purify the contaminated work area. One of the biggest concerns in a blast room is knowing what kind of blast media you are using, as well as the underlying substrate and coatings. From facility testing and engineering, to installing equipment, providing replacement filters and preventive maintenance, RoboVent is ready to manage the whole process. Bag filters are typically used for heavier loading applications. With high volumes of dust being created you will often want to consider a dust collector that has a higher CFM rating then the minimal requirements. Senturion i ENGINEERING SERVICES Facility Testing, System Design and Engineering for Industrial Air Filtrat RoboVent is your full turnkey resource for clean air in industrial environments. Creating an Anchor Pattern For Surface Coatings, Troubleshooting Abrasive Flow Problems in Siphon Blast Cabinets, Open Loop vs Closed Loop Wet Blast Cabinets. Most dust collectors range from 300 to 900 CFM. The system effectively exhausts the sandblast room and provides for a cleaner work environment. Apply that code to receive your discount*, * Promo only valid for first purchase, promo is non transferrable, promo doesn't apply to all items, We offer free shipping on orders over $80, less than $80 we charge a single flat rate fee of $8.50. Weve got the experience and history to meet the demands of your abrasive blasting operations. In addition, current legal troubles could be made worse with new citations. Two common types of cartridge filters are. Toll-Free: 800-992-7707 The higher the MERV rating, the more effective the filter is at trapping sub-micron particulate. Many steel fabrication facilities have a dedicated bay for sandblasting and painting that requires capturing and filtering particulate, smoke, and fumes. Physical characteristics abrasive, sticky, tacky, etc. If you're interested in becoming a distributor of Raptor Blaster sandblasting cabinets, please feel free to contact us. When you make your return, youll need to note credit or exchange. Anyone doing abrasive blasting understands the benefits of having a blast room. Controlling blast room dust isnt just important for workers healthits crucial for meeting regulations. RoboVent guarantees its products with the best warranty in the business. When encountering lead paint, workers must follow the protocols of OSHAs lead standard. The risks of ignoring the standard are high: even low-level exposures to lead can lead to kidney problems, high blood pressure and cognitive damage. Blast room operators understand dust and the need to control it. The sandblast material is often an abrasive silica that will pulverize upon contact with the metal surface and create thousands of fine dust particles that will cloud the air and fill the room. From material recovery and containment to sound reduction. Ultimately to know whether you need this filtration requires a full examination of sources of fresh air, replenished air, and contaminant which can be done by properly trained professionals. What makes a reclaim system appealing is when you are using harder media like aluminum oxide or silicon carbide.
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